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Questions and Answers
About SMART
Benchmarking
General
Equipment
Data and Metrics
Data Security
Confidentiality
Marston’s Role
Cost
Legal
Current Participants
Participating
About SMART
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Q
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What does SMART stand for?
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A
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SMART is the abbreviation for the Surface Mining Association
for Research and Technology.
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Q
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What does the SMART organization do?
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A
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SMART is an association of mining companies that meets regularly to coordinate the
technology development needed by the mining industry. Since 1995, the member companies
have directed research and influenced the manufacturers and suppliers to improve
surface mining technology and services. SMART actively supports learning seminars,
collaborative research projects and user groups.
SMART sponsors an ongoing series of learning seminars. Each year, the seminar tackles
a new topic of concern for the industry from developments in large haulage trucks
to wireless communications and information technologies.
Collaborative Research and Projects
SMART also sponsors collaborative research. This is a primary goal of SMART and
one of the biggest benefits to members. SMART has programs in several areas:
·Wear materials for the mining industry
·Diesel emissions evaluation
·Standard definitions for the benchmarking of availability
and utilization of equipment
·Mine haul road design and construction
·Mining benchmarking database
New projects are considered at regular meetings.
User Groups
User groups have been formed to tackle specific challenges head-on and develop solid
solutions that can benefit surface mining companies around the globe. These user
groups illustrate the effectiveness of collaboration:
·Large Tire User Group
·Mining GPS Users Association
·Shovel - Truck Equipment User Group
Recognizing that there is strength in numbers, this newest SMART initiative provides
members the opportunity to network on issues relating to trucks, shovels and other
mine equipment. Operations and maintenance items are the focus. Meetings are about
two times per year at mining industry conferences in North America.
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Q
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Do I have to be a member of SMART to participate in the benchmarking program?
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A
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Because SMART sponsors this program, they expect participants to become members
of the SMART organization.
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Q
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How much does it cost to join the SMART organization?
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A
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SMART is a voluntary industry program with no cost to participants beyond their
own degree of time committed. There is no mandatory time commitment; however, the
benefits are commensurate with your interaction and participation with other members.
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Benchmarking
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Q
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What is benchmarking?
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A
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Benchmarking has both a simple and advanced definition.
Simple definition is making comparisons between operating units using a set of comparable
metrics.
Advanced definition is the discipline of business process improvement for an advanced
improvement methodology. The concept is a search for industry best practices that
leads to superior performance. This approach is more than just measuring.
It was invented by Xerox in 1979 and became main stream in late 1980s. Several
books have been written on the topic.
In summary, advanced benchmarking has the following steps:
1. Identify problem areas
2. Identify other places with similar processes
3. Identify leaders in the areas
4. Visit best practice organizations
5. Implement new and improved processes
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Q
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How does the SMART Benchmarking program support the concept of benchmarking?
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A
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The program directly supports the simple definition of benchmarking. Since the time
distribution from the various participants is normalized and standardized, comparison
can be made across companies.
SMART Benchmarking helps with #1 to #4 in the advanced benchmarking methodology
for surface mining operations
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Benchmarking Program - General
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Q
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What is the vision of the SMART benchmarking program?
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A
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The vision is to provide a means for low cost continuous benchmarking that would
expand to include many surface mining operations.
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Q
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What do you mean by “continuous benchmarking” in the program vision?
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A
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Many times “benchmarking” is done on a sporadic, one-off basis whenever management
asks how your operations compare to others. Valid data is hard to collect.
The SMART Benchmarking program is continuous because participants send their data
quarterly, reporting on a monthly basis.
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Q
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What is the history of the SMART benchmarking project?
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A
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The SMART Benchmarking Project was initiated in 2003. The SMART organization supported
a graduate project by Zoli Lucas titled, “Standardization of Definitions
for Benchmarking.” In 2004, the SMART benchmarking user's group chose Marston to be
the third-party administrator for the program.
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Q
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How is the SMART benchmarking program guided?
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A
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Tom Demorest from Syncrude volunteers as the program coordinator on
behalf of the SMART organization. A SMART benchmarking user’s group meets periodically
to provide guidance to the program.
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Benchmarking Program – Equipment
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Q
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What classes of equipment are included?
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A
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·Draglines
·Cable Shovels
·Hydraulic Shovel
·Loaders
·Large, Medium and Small trucks
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Q
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What specific equipment types are included?
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A
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Equipment Class
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Equipment Fleet
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Draglines
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BE 1360-W
Marion M7800
Marion M8050
Marion M8750
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Cable Shovels
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BE 295
BE 395
BE 495
Marion 301
Marion 351
P&H 2300
P&H 2800
P&H 4100
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Hydraulic Shovels
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Cat 375
Demag 455
Demag 485
Demag H655SP
Hitachi EX1800
Hitachi EX5500
Hitachi EX8000
Hitachi UH501
Komatsu PC1800
O&K RH120
O&K RH200
O&K RH400
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Large Trucks
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Cat 797
Hitachi EH5000
Komatsu 930E
Liebherr 282
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Loaders
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Cat 988
Cat 992
Cat 994
LeTourneau L‐1800
LeTourneau L‐1850
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Medium Trucks
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Cat 793
Komatsu 830E
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Small Trucks
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Cat 777
Cat 789
Komatsu 685E
Komatsu 730E
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Benchmarking Program – Data and Metrics
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Q
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How do I submit data?
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A
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A principal of the program is to make it as easy as possible for participants to
send data. Subsequently, there is no defined data format for submitting data. Some
participants send raw dumps from their dispatch system, while others send summarized
data. All that is needed is data that can be used to create monthly data totals by
equipment fleet.
Data submittals are requested to be sent quarterly.
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Q
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What do you do with the data that is submitted?
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A
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Marston takes the data you submit and processes it through an import software routine
specially written to match your data submittal format.
The time is categorized into standard time categories:
·Down
·Delay
·Wait
·Net Operating Hours
·Standby
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Q
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What rules are used to categorize time to the time categories?
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A
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When the program was first initiated, a working group made up of SMART organization
members defined the categories and created a set of both general and specific rules.
General Rules:
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Net Operating Hours
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Productive operating time
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Down
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Prevented from operating
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Delay
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Non-productive time associated with the equipment operation
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Wait
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Non-productive time waiting on other equipment or facilities
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Standby
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Not scheduled to operate
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Tonnes
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Tonnes of material moved
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Distance
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Haul distance for trucks
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Number of loads
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Loads hauled
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Specific rules have been defined to clear up ambiguity in some situations.
For example, for shovels, cable moves are defined as delay. For trucks, packing
and cluster is a delay. These and other special rules are applied to your data to
standardize how the time is categorized in the SMART benchmarking system.
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Q
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What comparison metrics do you report?
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A
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See table below
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SMART Benchmarking
Calculated Metrics Definitions
benchmarking.smartmines.com
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Term
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Definition(s)
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Formula(s)
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Time Categories
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Scheduled Hours
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Calendar time equipment is in service
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DOWN + DELAY + STANDBY + WOH
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DELAY%
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Percentage of hours in a year spent in DELAY
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(DELAY / Scheduled Hours) * 100
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DOWN%
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Percentage of hours in a year spent in DOWN
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(DOWN / Scheduled Hours) * 100
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GOH
(Gross Operating Hours)
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Total time spent in operation
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NOH + WAIT + DELAY
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GOH%
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Percentage of hours in a year spent in operation
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(GOH / Scheduled Hours) * 100
GOH = NOH + WAIT + DELAY
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STANDBY%
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Percentage of hours in a year spent in STANDBY
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(STANDBY / Scheduled Hours) * 100
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Tonnage per GOH
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Tonnes of material hauled per Gross Operating Hour
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Tonnes / GOH
GOH = NOH + WAIT + DELAY
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Tonnage per WOH
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Tonnes of material hauled per Work Operating Hour
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Tonnes / WOH
WOH = NOH + WAIT
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WAIT%
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Percentage of hours in a year spent in WAIT
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(WAIT / Scheduled Hours) * 100
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WOH
(Work Operating Hours)
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Productive operating hours and WAIT
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NOH + WAIT
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WOH%
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Percentage of hours in a year spent in Work Operating Hours
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(WOH / Scheduled Hours) * 100
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Efficiency Categories
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Capital Efficiency
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The ratio of Net Operating Hours (NOH) to Scheduled Hours (hours
in a year).
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NOH / Scheduled Hours
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Operating Efficiency
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Ratio of work operating hours to actual operating hours
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WOH / GOH
GOH = NOH + WAIT + DELAY
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Availability Categories
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Mechanical Availability
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Ratio of time in operation to time in operation plus DOWN
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GOH / (GOH + DOWN)
GOH = NOH + WAIT + DELAY
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Physical
Availability
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Ratio of Scheduled Hours minus Down to Scheduled Hours
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(Scheduled Hours – DOWN) / (Scheduled Hours)
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Use of Availability
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Ratio of total operating hours to total operating hours plus STANDBY
The efficient utilization of the equipment
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GOH / (GOH + STANDBY)
GOH = NOH + WAIT + DELAY
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Data Security
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Q
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How is my data submittal kept secure?
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A
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Your raw data is never placed on the reporting web server or database. The custom
import routine takes your raw data and summarizes it into the time categories.
Only the monthly totals of the time categories are stored in the database.
Each participant can view their summarized data on the reporting web site.
You can only see your own summarized data.
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Q
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Is the web site secure?
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A
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The reporting web site is password protected. Only individual logins are provided,
not company-wide logins. The web site is built using Microsoft technology and uses
standard and tested security components from Microsoft’s .NET Framework.
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Confidentiality
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Q
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Is my company name shown, associated with my metrics, on the reporting site?
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A
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No, mines are only identified by a letter (A, B, C …). The web site
tell you what letters is assigned to your mines. Occasionally the letters are scrambled
up and reassigned.
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Marston’s Role
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Q
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Why does the program have a third-party administrator?
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A
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First, the SMART organization is not set up to execute contracts and legal agreements.
Marston contracts with participants through a standard subscriber agreement.
Second, participants want to keep their data confidential. As a third-party to all
participants, Marston maintains that confidentiality.
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Q
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What does Marston do for the program?
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A
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1. Processes the data submitted quarterly by participants
2. Contracts with participants through the subscriber
agreement
3. Owns and maintains the web site
4. Facilitates contact between participants
5. Takes part in SMART benchmarking user group
meetings
6. Promotes the program
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Cost
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Q
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What are the fees for the program?
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A
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The Service Fees, as established by the SMART Benchmarking User Group, effective
06 May 2008, are as follows. The currency of all fees
on this Schedule is Canadian dollars.
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Fee Item
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Amount
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Development Fees
- First mine operation
- Each additional mine operation
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C$10,000 at initial signup
C$7,500 per operation
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Annual Subscription Fee
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C$5,000 per operation
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Set-up Fees
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- Initial Data Processing Setup
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Mutually agreed upon based on requirements
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- Data Processing Changes Setup
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Mutually agreed upon based on requirements
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Q
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Do I have to pay in Canadian dollars?
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A
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For United States and Australia mining companies Marston can set the fees to be
paid in equivalent local currency.
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Q
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Who sets the fees?
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A
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The fees are set by the SMART benchmarking user group at a level where Marston will
recover its cost.
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Q
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How much was the Initial Data Processing Setup usually cost:
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A
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Typically, it takes 24 to 40 hours of programmer time to create an import routine
and test it. The work is done on a time and materials bases at Marston’s normal fee
schedule and will typically run $3,000 to $6,000. Because the programming has begun,
Marston will give new participants a cost estimate to the work.
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Q
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When do you charge a Data Processing Changes Setup fee?
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A
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This fee is charged whenever a participant changes the format of their data submittal.
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Legal
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Q
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What are the legal aspects of the program?
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A
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The legal agreements are summarized as follows:
The intent of the Subscriber Agreement is summarized below with the following diagram
as a guide.
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1.Subscribers provide mine performance Data.
2.Subscribers retain ownership to their Data.
3.Marston converts the Data to mine performance Metrics
based on SMART standards and formulas.
4.Marston makes the Metrics anonymous among the subscribers.
5.Marston provides a web Site consisting of hardware
and software.
6.The Site delivers Content in the form of web pages
to authorized users of the Subscribers.
7.Marston owns the Site and the Content.
8.Subscribers may use the Content for internal analysis.
9.Subscribers may withdraw their Data, thus withdrawing
associated Metrics and Content, upon termination of their subscription.
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Current Participants
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Q
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How many participants do you have?
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A
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Nine
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Q
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What commodities are represented among the participants?
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A
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Coal, oils sands, iron ore, gold and diamonds
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Participating
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Q
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What is required of me, if I chose to participate?
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A
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First, sign the Subscriber Agreement and pay the annual subscription and set up
fees
Second, work with Marston to define your data submittal format and pay Marston to
create the data import routine.
Third, start sending data.
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Q
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How do I sign up?
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A
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Contact Marston
Mollie Whitacre at SMART@golder.com, 314-984-8800.
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Q
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What is the process for creating my data import routine?
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A
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You will send Marston an example of the data submittal and a breakdown of your own
time codes. Marston will correlate your time codes into the SMART time categories
with input from you. Marston will estimate the cost of creating the import routine
and get your permission to proceed with that work.
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SMART Benchmarking
- Compare your operations to others
- See trends of own equipment
- Identify areas for improvement in your operations
- Identify industry best performers
- Choose where to focus your efforts
- Set your performance improvement targets
- Use metrics as parameters for planning
- Aid in purchasing decisions
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